Worcester 18/25 Bedienerhandbuch

INSTRUCTION MANUALINSTALLATION, COMMISSIONING & SERVICINGFLOOR STANDING OIL FIRED CONDENSING BOILER CONVENTIONALFLUE & ROOM SEALED FLUEGREENST

OIL SUPPLYINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)10PRE -INSTALLATIONOIL SUPP

WATER SYSTEMS & PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)11PRE -IN

WATER SYSTEMS & PIPEWORKFILLING PRIMARY SEALED SYSTEMS:• Filling the system must comply with one of themethods shown opposite.• The filling point

CONDENSATE &PRESSURE RELIEF PIPEWORKINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/20

• This boiler is only suitable for installing internally within a property at a suitable location onto a fixed rigid surface of the samesize as the bo

600mm2250mm600mm2250mm600mm600mm radius750mm750mm2250mmm2250mBOILER LOCATION & CLEARANCESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER G

FLUE TERMINAL POSITIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)16PRE -INSTALL

PRE -INSTALLATIONCONVENTIONAL FLUEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)17C

ROOM SEALED FLUE OPTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)18PRE -INSTAL

UNPACKING THE BOILERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)19INSTALLATIONUnp

INSTALLATION &SERVICING INSTRUCTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/20

SAFETY:All relevant safety precautions must be undertaken.Protective clothing, footwear, gloves and safetygoggles must be worn as appropriate.PIPEWORK

BOILER INSTALLATION1 Lift the top panel (A) upwards todisengage the ball stud connections (B) and remove.2 Remove the installation and literaturepac

The flue can exit the boiler from outlets A, B, Cor D allowing vertical (RS &CF) and horizontal(RS low or high level) flues to be fitted. (CFposit

Combustion chamber:1 Remove the retaining nuts and washers (B). Remove combustion chamber access door (A).2 Ensure the baffles (C) and baffle reta

PIPEWORK CONNECTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)24INSTALLATIONCAU

CAUTION: ISOLATE THE OIL & WATER MAINS SUPPLY BEFORE STARTING ANYWORK AND OBSERVE ALL RELEVANTSAFETY PRECAUTIONS.OIL BURNER:1 Check t

REFITTING COMPONENTS1 Slide side panels (R) and top support bracket (L) together with control box (G) along base rails and push to secure into the

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)27INSTALLATIONELECTRICSDANGE

MRESETWhiteELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)28INSTALLATIONELE

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)29INSTALLATIONELECTRICSDANGE

CONTENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)3SAFETY &REGULATIONSAPPLI

PRE-COMMISSIONING CHECKS -APPLIANCECAUTION: ISOLATE THE MAINS SUPPLIESBEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYPRECAUTIONS.1Check that

1 Open all system and radiator valves. Turn on the water main stop cock. Open vented systems only:  Turn on the water to the system feed and expan

ABCABCA - Bleed & pressure gauge portB - Pressure adjustmentC - Vacuum gauge portD - Retaining screws - coverDDDANFOSSBFP 11 L3 OIL PUMPSUNTECAS47

ABCA - Bleed & pressure gauge portB - Pressure adjustment C - Vacuum gauge portDANFOSSBFP 11 L3 OIL PUMPABCSUNTECAS47C OIL PUMP%CO2NOMINAL BOILER

STARTING THE APPLIANCECentral heating:1Open all radiator valves.Set room thermostat to maximum.Set programmer to ON for CH, OFF forDHW (if applicab

WATER TREATMENTIMPORTANT: Debris from the system candamage the boiler and reduce efficiency. Failure to comply with the guidelines for the use of wate

FINISHING COMMISSIONING - APPLIANCE1 Slide control box (A) into the boiler. Secure with screws (B).2Align the top front panel (H) and push theball

INSPECTION AND SERVICECAUTION: ISOLATE THE WATER,ELECTRICITY AND OIL MAINS SUPPLIES BEFORE STARTING ANY WORK ANDOBSERVE ALL RELEVANT SAFETYPRECAUTIONS

1 Clean the Burner:Remove the air intake cover (H) and clear any debris from the air intake and air damper.Disassemble the burner to allow access to

1342HGIABCDEGFJKLMIFRONT INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C

SAFETY PRECAUTIONS& INSTALLATION REGULATIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256

INSPECTION AND SERVICEFire valve:Check that the oil supply pipe has a fire valvefitted externally to the building with the firevalve sensor located w

7 8 111312142 3 4 5 6 9 10 11516 17RIELLO RDB 2.2 burner SHORT PARTS LIST 18/251 Burner - Riello RDB 2.2 18/25Part Number: 8 718 685 836 0 2 Combust

1 789131415 161110122 3456171819 208aBENTONE Sterling 50 burnerSHORT PARTS LIST 18/251 Burner - Sterling 50Part Number: 8 716 108 570 02 Combustion he

FAULT FINDINGPROBLEM CAUSE REMEDYLOCKOUT:Pulsation on start CF - Flue draught incorrect CF - Check flue draughtCombustion settings incorrect Set up as

FAULT FINDINGPROBLEM CAUSE REMEDYFAULTY BOILEROPERATION:Noisy operation Pump noise from air in pump orworn pumpBleed air from pump or replace pumpWorn

RIELLO CONTROL BOX OPERATIONThis operation instruction is provided to assist competent and suitably qualified engineers tolocate and rectify faults. W

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Lockoutwithin 1second?Replacecontrol boxReplacemotor/pumpCheck boilercontrols &s

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Burnerlights immediatelymotor runs?230V atsolenoid coilin purge?Replacecontrol boxRe

BOILER MODEL SERIAL No.COMMISSIONING ENGINEER COMMISSIONING CHECKSCOMPANY NAME:PUMP PRESSURE(PSI):ADDRESS:

SERVICE 1DATEENGINEER NAMECOMPANY NAMETEL No.OFTEC REG No.PUMP PRESSURE: psi CO2%:NOZZLE CHANGED? YES NOF.G.T. °C

GENERAL INFORMATIONINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)5APPLIANCEINFORMAT

NOTESNOTESNOTESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/25 8 716 106 256C (03/2010)508 716 106 256 C 03.

NOTESNOTESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/25 8 716 106 256C (03/2010)51NOTES8 716 106 256 C 03.

CONTACT INFORMATIONWORCESTER, BOSCH GROUP:TECHNICAL: 0844 892 3366SERVICE: 0844 892 3000SERVICE (EIRE): 01494 0099SPARES: 01905 752571LITERATURE: 0844

TECHNICAL DATAINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR DANESMOOR UTILITY 18/258 716 106 256C (03/2010)6TECHNICAL DATACentral

LAYOUT & COMPONENTSThe diagram opposite excludes the top, frontand RH side casing panels.1 CONTROL BOX ASSEMBLY2 CASING SIDE PANEL3 FLUE

CLEANING PRIMARY SYSTEMSIMPORTANT: All the following Pre-Installation sections must be read and requirements met before starting boiler or flue insta

MAINS SUPPLYELECTRIC SUPPLY:• Supply: 230V - 50Hz.• Cable: PVC insulated 0.75mm2(24 x0.2mm) temperature rated to 90°C.• Protection IP20.• External