Any specified ventilation openings made into a wall or
compartment door must not be obstructed.
If the appliance is to be fitted into a compartment then the
compartment must conform to the requirements of BS 5440:2.
Notwithstanding the instructions given in BS 5440:2, this appliance
may be fitted in a compartment with no vents as long as the
minimum clearances stated in Section 6: Air Supply, are
maintained.
Do not place anything on top of the appliance.
The clearances specified for servicing must be maintained. Refer to
Fig. 2.
2.6 Flue
The appliance has a multi-directional horizontal fanned flue system.
The standard telescopic flue assembly accommodates flue lengths
from 297mm to 725mm.
Extension flue lengths available are from 726mm up to 4000mm
(24CDi) or up to 3000mm (28CDi and 35CDi II).
A vertical flue assembly kit is available.
Optional 45° and 90° flue bends are available.
A terminal guard, Type K2, GC 393 553, is available from Tower Flue
Components, Vale Rise, Tonbridge,TN9 1TB.
Do not allow the flue terminal fitted to the outside wall to become
obstructed or damaged.
A kit for the internal fixing of the flue is available separately.
2.7 Controls
The ON/OFF switch will turn the mains electricity on and off at the
appliance.
Note: There is still a live connection to the appliance.
The electronic control system and gas valve modulate the heat
input in response to the central heating and domestic hot water
temperature settings.
The Central Heating Temperature control knob provides for the
selection of domestic hot water only (turned fully anti-clockwise) or
central heating and domestic hot water (turned clockwise).
The position of the Domestic Hot Water control knob will determine
the temperature of the water delivered to the tap or shower or
bath.
A choice of facia mounted programmers are available as optional
extras. A remote mounted programmer may be connected to the
appliance.
The integral facia displays indicate the status of the appliance.
There is provision for the connection of a mains voltage room
thermostat and/or a frost thermostat.
The electronic controls prevent rapid cycling of the appliance in the
central heating mode.
2.8 System Notes
IMPORTANT: Check that no dirt is left in the water pipework as
this could cause damage to the appliance. Thoroughly flush the
heating system and the cold water mains supply in accordance
with the recommendations of BS7593: 1992.
Remove all system cleanser before adding any inhibitor.
The water pipe connections throughout a sealed system must be
capable of sustaining a pressure of up to 3 bar.
Radiator valves must conform to the requirements of BS
2767:1991.
The relief valve discharge must be directed away from any electrical
components or where it would cause a hazard to the user.
A drain cock to BS 2879 must be fitted to the lowest point of the
system.
For circuit design purposes it is important that due note is taken of
the information given in Table 3 relating to the available pump
head.
2.9 Showers, Bidets, Taps and Mixing Valves
Hot and cold taps and mixing valves used in the system must be
suitable for operating at the mains pressure.
Thermostatically controlled or pressure equalising shower valves
will guard against the flow of water at too high a temperature.
If a pressure equalising valve is used, set the Domestic Hot Water
temperature control knob to the ‘MAX’ position.
Hot and cold mains fed water can be supplied direct to an over-rim
flushing bidet subject to local Water Company requirements.
With all mains fed systems the flow of water from the individual
taps will vary with the number of outlets operated simultaneously
and the cold water mains supply pressure to the property. Flow
balancing using ‘Ball-o-Fix’ type valves is recommended to avoid an
excessive reduction in flow to individual outlets. For further
information contact Worcester Bosch Technical Helpline.
2.10 Safety Considerations
The appliance must not be operated in a waterless condition.
The appliance must not be operated with the boiler inner casing
cover removed.
Work must not be carried out on the appliance without the gas and
electricity supplies being switched off.
Checks must be made to ensure that, where applicable, the
ventilation openings made into walls and partitions are of the
correct size and are not obstructed.
IMPORTANT: Where back-flow prevention devices, including
water meters, are fitted the expansion of hot water into cold
water main can be prevented. This can result in a pressure
build-up that may cause damage to the boiler and household
devices such as showers, washing machines etc.
In these cases we recommend that a mini-expansion vessel be
fitted adjacent to the boiler in the cold water pipe.
2.11 Operation
Domestic Hot Water: With a demand for hot water the burner will
light at its maximum setting and then automatically adjust its
output to maintain the temperature of the delivered water. When
hot water is no longer required, the burner will extinguish. The fan
and pump may continue to run for a short period to dissipate the
residual heat from the appliance.
Central Heating: With a demand for heating the burner will light at
its minimum setting and gradually increase to give the maximum
output. The output of the appliance is then automatically adjusted
to maintain the temperature of the system. The output can reduce
down to its minimum of setting. If the system no longer requires
even the minimum output to maintain the desired room
temperature the burner will extinguish. The fan and pump may
continue to run to dissipate the residual heat from the appliance.
The appliance will remain off for a fixed period of three minutes
before re-lighting to automatically meet the system requirements.
Domestic Hot Water and Central Heating: The appliance will
supply heat to the central heating system as required. A demand
for domestic hot water at a tap or shower will override the central
heating requirement for the period of the domestic hot water
demand. When hot water is no longer required the appliance will
return to the central heating state and its normal mode of
operation. The fan may continue to run to dissipate the residual
heat from the appliance as necessary.
3
Fig. 1. Appliance water flow diagram.
Boiler
1
2
3
4
5
6 7 8 9 10
11
12
13
1. Automatic air
vent.
2. Gas to water
heat
exchanger.
3. Circulating
pump.
4. Water to water
heat
exchanger.
5. Water
diverting
valve.
6. CH flow.
7. DHW out.
8. Mains cold
water in.
9. CH return
10.Safety
discharge.
11.Central heating
by-pass
adjustment.
12.Pressure relief
valve.
13.Sealed system
expansion
vessel.
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